Forged Air
Rethinking the Respirator
Protection that performs under pressure
PPE systems are broken, cost prioritized over performance, leaving first responders focused on their gear instead of the job. ForgedAir rethinks the respirator as a system of clarity, confidence, and control. With 99.97% filtration, vocal clarity, fit confirmation, and all-day comfort, it keeps users focused on the work that matters.
Services:
Strategic Insights
Industrial Design
Technology Integration
CAD Design
Prototyping
Research exposed a system that breaks under pressure, unclear communication, uncertain protection, painful fit and constant fogging. The burden shifts to the user, pulling focus from critical work.
Seven interchangeable face flanges deliver a precise fit across diverse users.
Breathing data, transformed into real-time safety, enabled by patented technology.
BreatheSafe.
An air pressure sensor monitors breathing and seal integrity, delivering real-time fit and filter validation.
Breath Easier, Speak Clearer.
Flat, nanofiber filtration replaces bulky cartridges, boosting
audibility by 25% and cutting replacement costs by 75%.
A patented, removable visor provides fog-free, seamless eye protection, isolated from skin contact.
Clear size indicators help users dial in fit, reducing pain and over-tightening.
NIOSH lab testing refined face-fit
geometry and prescription
eyewear integration.
Built for first responders, scalable across military, industrial, and trades.
Impact
+25%
Audibility
75%
Lower Lifetime Filter Cost
2
Utility Patents
